Advanced Machining Processes of Metallic Materials Theory Modelling and Applications 2nd Edition by Wit Grzesik ISBN 9780444637116 0444637117

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ISBN 10: 0444637117
ISBN 13: 9780444637116
Author: Wit Grzesik

Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality.

In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity.

This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications.

The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology.

• Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry
• Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels
• Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity

Advanced Machining Processes of Metallic Materials Theory Modelling and Applications 2nd Edition Table of contents:

Chapter One. Introduction

References

Chapter Two. Metal Cutting Operations and Terminology

Abstract

2.1 Classification of Machining Processes

2.2 Kinematics of Cutting Process and Cutting Parameters

2.3 Geometry of Cutting Tools

References

Chapter Three. Trends in Metal Cutting Theory and Practice

Abstract

3.1 Evolution of Manufacturing Methods and Systems

3.2 Driven Factors in Modern Machining Technology

3.3 The Future of Manufacturing

References

Chapter Four. Cutting Tool Materials

Abstract

4.1 Classification and Properties of Cutting Tool Materials

4.2 HSSs and Cast-Cobalt Alloys

4.3 Sintered Tungsten Carbides and Cermets

4.4 Ceramics

4.5 Superhard Materials

4.6 Cutting Tool Coatings

4.7 Rules for Applications of Cutting Tool Coatings

References

Chapter Five. Modelling and Simulation of Machining Processes and Operations

Abstract

5.1 The Role of Modelling in Modern Production Systems

5.2 Classification of Models for Machining Processes

5.3 Modelling Techniques for Machining Processes

5.4 Data Needed for Modelling of Machining Processes

References

Chapter Six. Orthogonal and Oblique Cutting Mechanics

Abstract

6.1 Geometrical and Kinematical Characterization

6.2 Forces in the Cutting Zone

6.3 Cutting Energy

6.4 Stresses on the Shear Plane

6.5 Plastic Deformation in the Cutting Zone

References

Chapter Seven. Chip Formation and Control

Abstract

7.1 Chip Classification

7.2 Chip Formation Mechanisms

7.3 Modelling of Chip Formation

7.4 Chip Flow

7.5 Chip Breaking

References

Chapter Eight. Cutting Vibrations

Abstract

8.1 Classification of Cutting Vibrations and Their Sources

8.2 Forced Vibrations in Milling Operations

8.3 Mechanisms of Self-Excitation in Metal Cutting

8.4 Stability of Chatter

8.5 Methods for Improving Machine Tool Stability

References

Chapter Nine. Heat in Metal Cutting

Abstract

9.1 Heat Sources in Metal Cutting and Cutting Temperature

9.2 Heat Flow and Distribution in the Cutting Zone

9.3 Prediction and Modelling of Temperatures in the Cutting Zone

9.4 Measurements of Temperatures in the Cutting Zone

References

Chapter Ten. Cutting Fluids

Abstract

10.1 Basic Categories of Cutting Fluids

10.2 Functions and Action of CFs

10.3 Application of CFs and Other Cooling/Lubrication Media

10.4 Maintenance and Disposal of CFs

References

Chapter Eleven. Tribology of Metal Cutting

Abstract

11.1 Tribological Characterization of the Cutting Zone

11.2 Distribution of Stresses in the Tool-Chip Interface

11.3 Characterization of Friction at the Tool-Chip Interface

11.4 Measurements and Predictions of Contact Stresses and Friction

References

Chapter Twelve. Tool Wear and Damage

Abstract

12.1 Types of Tool Wear

12.2 Physical Mechanisms of Tool Wear

12.3 Tool Life

12.4 Modelling of Tool Wear

12.5 Advanced Methods of Tool Wear Identification and Measurement

References

Chapter Thirteen. Machinability of Engineering Materials

Abstract

13.1 Definition and Machinability Criteria

13.2 Machinability Rating

13.3 Machinability Data Systems

13.4 Survey of Machinability of Engineering Materials

References

Chapter Fourteen. Machining Economics and Optimization

Abstract

14.1 Machining Economics

14.2 Optimization of Cutting Parameters

14.3 Advanced Methods of Optimization

References

Chapter Fifteen. Advanced Machining Processes

Abstract

Subchapter 15.1. High-Speed Machining

Definition of Basic Features of HSM

Physical Aspects of HSM

HSC Technology and Appliances

Basic Applications of HSC Technology

Machining of Monolithic Parts

Subchapter 15.2. Dry and Semi-Dry Machining

The Way to Dry Machining

Machine Tools and Equipment for Dry and Quasi-Dry Machining

Dry Machining Operations

Introduction of Near-Dry Machining

MQL Media and Mixture Supplying Systems

Machine Tools for Performing NDM Operations

Subchapter 15.3. Hard Part Machining

Definition of Basic Feature of Hard Part Machining

Physical Aspects of Hard Machining

Applications of HM Technology

Surface Finish Produced by HPM

Subchapter 15.4. High-Performance and High-Efficiency Machining

Basic Aspects of High-Performance and High-Efficiency Machining

Machine Tools and Tooling

Simplifying and Improving Machining Operations

Subchapter 15.5. Multitasking and One-Pass Machining

Background of Multitasking Machining

Multitasking Machine Tools and Tooling

One-Pass Machining

Subchapter 15.6. Ultrasonically and Thermally Assisted Hybrid Machining Processes

Ultrasonically Assisted Machining and Ultrasonic Vibration Cutting

Laser-Assisted Machining

Plasma-Assisted Machining

Chapter Sixteen. Micro-Machining

Abstract

16.1 Definition and Miniaturization

16.2 A Survey of Micro-Machining Processes

16.3 Micro-Machines and Equipment

16.4 Examples of Micro-Machining Products

16.5 Tooling and Fixturing for Micro-Machining

16.6 Metrology for Micro-Machining Processes and Products

References

Chapter Seventeen. Nanomanufacturing/Nanotechnology

Abstract

17.1 Definition and State of the Art of Nanomanufacturing

17.2 Ultra-Precision Machines and Nanoscale Machining Operations

17.3 Examples of Nanoproducts

17.4 Nanometrology

References

Chapter Eighteen. Sensor-Assisted Machining

Abstract

18.1 Sensors and System Architecture

18.2 Practical Examples of Monitoring Systems for Metal Cutting Applications

18.3 Touch-Trigger Probing and Laser Measuring Systems

18.4 Sensor-Guided and Intelligent/Smart Tools

References

Chapter Nineteen. Virtual/Digital and Internet-Based Machining

Abstract

19.1 Overview of the Manufacturing Evolution

19.2 Digital/Virtual Manufacturing

19.3 Internet-Based Manufacturing

References

Chapter Twenty. Surface Integrity

Abstract

20.1 Superficial Layer and Surface Integrity

20.2 Surface Roughness Evaluation

20.3 Surface Roughness Measurements

20.4 Properties of Subsurface Layer

References

Index

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Tags: Wit Grzesik, Machining Processes, Metallic Materials, Modelling, Applications