Surface Production Operations Volume 5 Pressure Vessels Heat Exchangers and Aboveground Storage Tanks Design Construction Inspection and Testing 1st Edition by Maurice Stewart 0128037229 9780128037225

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Product details:

ISBN 10: 0128037229

ISBN 13: 9780128037225

Author: Maurice Stewart

Covering both upstream and downstream oil and gas facilities, Surface Production Operations: Volume 5: Pressure Vessels, Heat Exchangers, and Aboveground Storage Tanks delivers a must-have reference guide to maximize efficiency, increase performance, prevent failures, and reduce costs. Every engineer and equipment manager in oil and gas must have complete knowledge of the systems and equipment involved for each project and facility, especially the checklist to keep up with maintenance and inspection–a topic just as critical as design and performance. Taking the guesswork out of searching through a variety of generalized standards and codes, Surface Production Operations: Volume 5: Pressure Vessels, Heat Exchangers, and Aboveground Storage Tanks furnishes all the critical regulatory information needed for oil and gas specific projects, saving time and money on maintaining the lifecycle of mechanical integrity of the oil and gas facility. Including troubleshooting techniques, calculations with examples, and several significant illustrations, this critical volume within the Surface Production Operations series is crucial on every oil and gas engineer’s bookshelf to solve day-to-day problems with common sense solutions.

• Provides practical checklists and case studies for selection, installation, and maintenance on pressure vessels, heat transfer equipment, and storage tanks for all types of oil and gas facilities
• Explains restoration techniques with detailed inspection and testing procedures, ensuring the equipment is revitalized to maximum life extension
• Supplies comprehensive coverage on oil and gas specific American and European standards, codes and recommended practices, saving the engineer time searching for various publications

Surface Production Operations Volume 5 Pressure Vessels Heat Exchangers and Aboveground Storage Tanks Design Construction Inspection and Testing 1st Table of contents:

1: Engineering principles

Abstract

1.1: General overview

1.2: Basic principles

1.3: Stress analysis

1.4: Discontinuity stresses

1.5: Fatigue analysis

1.6: Thermal stresses

2: History and organization of codes

Abstract

2.1: Overview and objectives

2.2: Pressure vessels and equipment

2.3: History of pressure vessel codes in the United States

2.4: Organization of the ASME Boiler and Pressure Vessel Code

2.5: Organization of Code Committee

2.6: Updating and interpreting the Code

2.7: ASME Code stamps

2.8: Organization of the ASME B31 Code for pressure piping

2.9: Some other pressure vessel codes and standards in the United States

2.10: Worldwide pressure vessel codes

2.11: ASME Code, Section VIII, Division 1 versus Division 2

2.12: Design criteria, ASME Code, Section VIII, Division 1

2.13: Design criteria, ASME Code, Section VIII, Division 2

2.14: ASME Code, Section IX: Welding

2.15: ASME Code, Section I, Power boilers

2.16: Additional requirements employed by users in critical service

3: Materials of construction

Abstract

3.1: Overview

3.2: Material selection

3.3: Nonferrous alloys

3.4: Ferrous alloys

3.5: Heat treatment of steels

3.6: Brittle factors

3.7: Hydrogen embrittlement

4: Materials selection for pressure vessels

Abstract

4.1: Overview

4.2: Selection of materials for service conditions

4.3: Selection of materials to prevent brittle fracture

4.4: Guidelines for preventing brittle fracture in existing equipment

5: Mechanical design of pressure vessels

Abstract

5.1: Overview and objectives

5.2: General considerations

5.3: Owner’s, user’s, and manufacturer’s responsibilities

5.4: Determining design conditions

5.5: Mechanical design

6: Fabrication, welding, and in-shop inspection

Abstract

6.1: Overview

6.2: Plate materials

6.3: Forming of shell and head components

6.4: Nozzles

6.5: Fabrication welds

6.6: Welding processes and procedures

6.7: In-shop inspection

7: In-service inspection by nondestructive examination (NDE)

Abstract

7.1: Overview

7.2: General considerations

7.3: Design for inspection

7.4: Code and jurisdiction requirements

7.5: Forms of deterioration

7.6: Analysis of in-service inspection data

7.7: Fitness-for-service analysis

7.8: Nondestructive examination techniques

8: Repair, alteration, and re-rating

Abstract

8.1: Overview

8.2: Code and jurisdiction requirements

8.3: Repairs

8.4: Alteration

8.5: Re-rating

9: Heat transfer theory

Abstract

9.1: Overview

9.2: Objectives

9.3: What is a heat exchanger?

9.4: Fouling

9.5: Process specification

9.6: Information needed for specifying work

9.7: Deliverables from the supplier

9.8: Evaluating designs

9.9: Economic pressure drop and velocity

9.10: Basic heat transfer theory

10: Heat exchanger configurations

Abstract

10.1: Overview

10.2: Shell-and-tube exchangers

10.3: Double pipe exchangers

10.4: Plate-fin exchangers

10.5: Plate-and-frame exchangers

10.6: Indirect-fired heaters

10.7: Direct-fired heaters

10.8: Air-cooled exchangers

10.9: Cooling towers

10.10: Other types of heat exchangers

10.11: Heat exchanger selection guidelines

11: Tubular heat exchanger inspection, maintenance, and repair

Abstract

11.1: Overview

11.2: Asian, European, and North American Nondestructive Testing Societies and related organizations

11.3: Evaluating and inspecting heat exchangers

11.4: Tubular exchanger inspections

11.5: Most likely locations of corrosion

11.6: Shop work

11.7: Shop inspection

11.8: Nondestruction examination

11.9: Minor repairs

11.10: Major repairs

11.11: Hydrostatic leak testing

11.12: Hydrostatic leak testing

11.13: Baffles and tube sheets

11.14: Heat exchanger bundle removal

11.15: Bundle removal procedures

11.16: Tube bundle removal

11.17: Shell repair

11.18: Heat treatment

11.19: Double-pipe exchangers

11.20: Inspection and repair of exchanger parts

11.21: Exchanger alteration

11.22: Quality control inspections

12: Heat exchanger materials considerations

Abstract

12.1: Component materials

12.2: Minimum pressurizing temperature

12.3: Sacrificial anodes

12.4: Insulation

13: Above ground storage tanks

Abstract

13.1: Objectives

13.2: Functions of an oil terminal

13.3: Storage tanks

13.4: Other storage facilities

13.5: Measurements of above ground storage tanks

13.6: Samples (Refer to Fig. 13.78)

13.7: Common tank problems and possible solutions

14: Selection of tank materials

Abstract

14.1: Overview

14.2: Selection of materials for service conditions

14.3: Typical tank materials considerations

15: Tank design

Abstract

15.1: Objectives

15.2: General design considerations

15.3: Basic data

15.4: Tank sizing

15.5: Safe oil height (SOH) and LPO determination

15.6: Bottom design

15.7: Shell design

15.8: Seismic and wind design

15.9: Roof design

16: Foundations

Abstract

16.1: Objectives

16.2: Soil considerations

16.3: Foundation design and secondary containment

17: Fabrication and construction

Abstract

17.1: General considerations

17.2: Foundation

17.3: Site construction

17.4: Erection considerations

17.5: Bottom construction

17.6: Shell construction

17.7: Roof considerations

17.8: Site construction

17.9: Erection sequence

17.10: General considerations

18: Inspection and testing

Abstract

18.1: Inspection philosophy

18.2: Inspection frequency

18.3: Inspection and testing techniques

18.4: Records

18.5: Tank inspection checklists

19: Fire protection

Abstract

19.1: General considerations

19.2: Common causes of fires

19.3: Design considerations for fire fighting

19.4: Location and spacing

19.5: Drainage and impounding

19.6: Fire suppression systems

19.7: Design requirements

20: Maintenance and repairs

Abstract

20.1: General considerations

20.2: Out-of-service replacement or repairs

20.3: In-service repairs

20.4: Specific considerations

Appendix A: Design calculations for an aboveground welded steel storage tank

A.1: Aboveground welded steel storage tank design

Appendix B: Design of a concrete ringwall foundation

B.1: Concrete ringwall foundation design example

Appendix C: Design of a crushed stone (gravel) ringwall foundation

C.1: Crushed stone ringwall foundation design

Appendix D: Design of a pile supported concrete slab foundation

D.1: Pile-supported concrete slab design

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