A Real time Approach to Distillation Process Control 1st Edition by Brent R Young, Michael A Taube, Isuru A Udugama ISBN 9781119669210 1119669219

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Product details:

ISBN 10: 1119669219
ISBN 13: 9781119669210
Author: Brent R Young, Michael A Taube, Isuru A Udugama

A Real-Time Approach to Distillation Process Control

A practical and hands-on discussion of modern distillation control

In A Real-time Approach to Distillation Process Control, a team of distinguished researchers and industrial practitioners delivers a practical text combining hands-on and active learning using process simulation with discussions of the fundamental knowledge and tools required to apply modern distillation control principles. The book offers a balanced, real-time approach integrated with practical insights. It includes many exercises designed to be simulator agnostic that can be performed on the process simulator locally available to the reader.

Readers will discover explorations of topics including distillation control hardware, distillation composition control, refinery versus chemical plant distillation control, distillation control tuning, advanced regulatory control, and more. They’ll also find:

• A thorough introduction to distillation fundamentals, as well as basic and advanced modern controls from a practical point of view
• Comprehensive explorations of known base controls combined with modern control practices
• Practical discussions of hands-on modelling and simulation exercises, allowing the reader to design and tune controls on a distillation column
• Fulsome treatments of control structure design integrated with controller tuning using a real-time approach

Perfect for senior undergraduate and graduate students studying general process control or distillation process control, A Real-time Approach to Distillation Process Control will also benefit plant managers, production supervisors, startup supervisors, operations engineers, production engineers, and chemical engineers working in industry

A Real time Approach to Distillation Process Control 1st Edition Table of contents:

1 Introduction

1.1 The Purpose of Process Control

1.2 Introduction to Distillation

1.3 Distillation Process Control

1.4 A Real‐Time Approach to Distillation Process Control Education

Tutorial and Self Study Questions

References

2 Fundamentals of Distillation Control

2.1 Mass and Energy Balance: The Only Means to Affect Distillation Tower’s Behavior

2.2 Control Design Procedure

2.3 Degrees of Freedom

2.4 Pairing

2.5 Gain Analysis

2.6 Common Control Configuration

2.7 Screening Control Strategies via Steady‐State Simulation

Tutorial and Self‐Study Questions

References

3 Control Hardware

3.1 Introduction

3.2 Control Hardware Overview

3.3 Sensors

3.4 Final Control Elements

3.5 Controllers/CPU

3.6 Modern Trends

Tutorial and Self‐Study Questions

References

4 Inventory Control

4.1 Pressure Control

4.2 Level Control

Tutorial and Self‐Study Questions

References

5 Distillation Composition Control

5.1 Temperature Control

5.2 Actual Composition Control

5.3 More Complex Control Configurations

5.4 Distillation Control Scheme Design Using Steady‐State Models

5.5 Performance Analysis Using Steady‐State Data for an Existing Distillation Tower

5.6 Distillation Control Scheme Design Using Dynamic Models

Tutorial and Self‐Study Questions

References

6 Refinery Versus Chemical Plant Distillation Operations

6.1 New Generation of Refinery Controls

6.2 Improving Thermodynamic Efficiency Through Control

6.3 Blending and Its Implications on Control

Tutorial and Self‐Study Questions

References

7 Distillation Controller Tuning

7.1 Model Identification: Step Testing

7.2 Typical Process Responses

7.3 Engineering Units Versus Percent‐of‐Scale

7.4 Basics in PID Tuning

7.5 Tuning in Distillation Control

7.6 The Role of Tuning in a “Value Engineering” Era

Tutorial and Self‐Study Questions

References

8 Fine and Specialty Chemicals Distillation Control

8.1 Key Features

8.2 Measurement and Control Challenges

8.3 Nuances of Fine Chemicals Distillation

8.4 Side‐Draw Distillation

8.5 Composition Control in High‐Purity Side‐Draw Distillation

8.6 Advanced Distillation Column Configurations

8.7 Petlyuk and Divided Wall Columns

8.8 Optimal Design Versus Optimal Operations

8.9 Conclusions

Tutorial and Self‐Study Questions

References

9 Advanced Regulatory Control

9.1 Introduction

9.2 Cascade Control

9.3 Ratio Control

9.4 Feedforward Control

9.5 Constraint/Override Control

9.6 Decoupling

Tutorial and Self‐Study Questions

References

10 Model Predictive Control

10.1 Introduction to MPC

10.2 To MPC or not to MPC

10.3 MPC Fundamentals

10.4 Dynamic Matrix Control

10.5 Setting Up a MPC in Distillation

10.6 Digitalization and MPC

Tutorial and Self‐Study Questions

References

11 Plant‐Wide Control in Distillation

11.1 Distillation Column Trains

11.2 Heat Integration (Energy Recycle)

11.3 Materials Recycling

Tutorial and Self‐Study Questions

References

Workshop 1 Hands‐on Learning By Doing

Course Philosophy: “Learning By Doing” or “Hands‐on Learning”

Key Learning Objectives

Book Coverage

Prerequisites

Study Material

Organization

The Simulation Tool

Overall Learning Objectives

Tasks

Tutorial and Self‐Study Questions

Workshop 2 Fundamental Distillation Column Control

Introduction

Key Learning Objectives

Workshop 3 Distillation Column Model Predictive Control

Introduction

Key Learning Objectives

Workshop 4 Distillation Column Control in a Plant‐Wide Setting

Introduction

Key Learning Objectives

Reference

Appendix A: P&ID Symbols

Index

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Tags: Brent R Young, Michael A Taube, Isuru A Udugama, Real time, Distillation Process Control